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  Highlights of Environmental Initiatives in FY2002
Environmental
Management
Development and Design
  Product Environmental Management System
  Improving Fuel Efficiency
  Reducing Exhaust Emissions
  Promoting an Increase in the Number of Vehicles that Meet Both the Ultra Low-Emission Vehicle Level and the 2010 Fuel Efficiency Standards
  Reducing External Automobile Noise
  Clean-Energy Vehicles
  LCA
  LCA of New Models and Models Undergoing Complete Redesign
  New Prius: Unveiled at the New York International Automobile Show
Procurement/Production/
Logistics
Recycling and Sales/After Sales
Automobile Peripheral
and Other Businesses
Environmental Education/
Communication
Special Story
Consolidated Environmental Management
Environment-Related Awards Received by Toyota
Continued Reporting of
Environmental Aspects
Environmental
Chronological Table
 
Limited Marketing of the FCHV Begins

FCHV delivered to the Cabinet Secretariat on December 2, 2002
 In November 2002, the TOYOTA FCHV (Fuel Cell Hybrid Vehicle) became the first-ever market-ready fuel cell vehicle to be certified by Japan's Ministry of Land, Infrastructure and Transport, making limited marketing possible. In December, Toyota began leasing four TOYOTA FCHVs in Japan (to the Cabinet Secretariat; the Ministry of Economy, Trade and Industry; the Ministry of Land, Infrastructure and Transportation; and the Ministry of the Environment) and two in the U.S. (to the University of California, Irvine and Davis campuses).

From the start of its fuel cell vehicle effort in 1992, Toyota has pursued development of its own fuel cell stack, the core component of any fuel cell vehicle. This high-performance fuel cell —the Toyota FC Stack— is a performance leader among vehicular fuel cells worldwide. In addition to the fuel cell, the FCHV has a secondary battery which stores energy regenerated during braking. When combined with the hybrid system which was first put to large-scale application in the Prius, the FCHV achieves highly efficient operation through sophisticated energy management.

Toyota has carried out approximately 130,000 kilometers of test runs, including road testing of the FCHV-4 on public roads in Japan in June 2001 and in the California Fuel Cell Partnership (CaFCP) in July. Based on the FCHV-4 prototype, the TOYOTA FCHV is an advanced fuel cell hybrid vehicle with enhanced reliability and durability and achieves both high efficiency and luxury car-like quiet and smooth driving performance. Maximum storage pressure in the hydrogen tanks has been increased from 25MPa to 35MPa for a longer cruising range. The TOYOTA FCHV also has a lighter body with the roof, fenders and other components made of aluminum, one of the best aerodynamic performances in the world thanks to a flat underbody, and LED brakelights and taillights for reduced power consumption, meticulously seeking a high level of efficiency. And it comes with an environmentally considerate air conditioner that uses CO
2 (rather than CFC) as a coolant — the first in a commercially available vehicle. These features underline Toyota's multi-faceted approach to the creation of the ultimate eco car.

Before the FCHV can be introduced to the general market, a number of technological issues (freezing of generated water at low temperatures, cruising range, etc.) must first be overcome, together with the creation of a comprehensive system within the community for the development of hydrogen manufacturing and storage technology, construction of hydrogen refueling stations and related infrastructure and further development of regulations and standards.


Note: In May, 2003, Toyota found a small hydrogen leak in one of the TOYOTA FCHV vehicles which were leased in December 2002. On inspection, it was found that the O-ring used to seal the mouth of the high-pressure hydrogen tank was defective. Toyota has implemented countermeasures in all of the six vehicles marketed in Japan and the U.S.
 
Test Runs of the FCHV-BUS2
In September 2002, four units of the low-floor, large bus FCHV-BUS2, jointly developed by Toyota and Hino Motors, Ltd., became the first fuel cell-powered bus to be certified by the Ministry of Land, Infrastructure and Transport, and testing on public roads began in October 2002.
The FCHV-BUS2 employs the same systems as the TOYOTA FCHV but stores its hydrogen in roof-mounted hydrogen storage tanks and has two Toyota FC Stacks and motors, for high output and increased torque.
 
FCHV-BUS2
 
Introduction of Mild Hybrid System into Crown Sedan
The mild hybrid system (THS-M) that was newly installed in the Crown Sedan in October 2002 is based on the 2.0-liter 1G-FE engine and is comprised of a small motor, which also acts as a generator, a compact secondary battery suitable for driving this motor, and a control unit, etc.
The engine is automatically shut down (idling stop) when the car comes to a stop; when the driver is ready to go again, the motor is used to propel the car and the engine is also started. During deceleration and braking, the motor acts as a generator, thereby converting the kinetic energy that would be lost during deceleration into electrical energy and recovering it into the batteries. High fuel efficiency is thus achieved.
 
Crown Sedan with mild hybrid system
 
Toyota to Supply Basic Hybrid System to Nissan
As a result of discussion on the future popularization of hybrid vehicles, Toyota and Nissan Motor Co., Ltd. concluded a basic agreement in September 2002, which calls for Toyota to supply basic hybrid system components to Nissan, aiming for a long-term business relationship of 10 years or longer.
 
Introduction of CNG-Powered Century
The CNG system that was installed in the Century announced in January 2003 is based on a V-12, 5.0-liter gasoline engine. Through the modification of major parts, such as the cylinder head as well as the fuel system, and the adoption of a high-performance catalytic converter, this CNG system achieves an exhaust emission level that is 75% lower than the 2000 Exhaust Emissions Standards established by the Ministry of Land, Infrastructure and Transport. This exhaust emission level was measured based on a Toyota internal test, and is low enough to qualify the Century as an Ultra Low-Emission Vehicle.  
Century
 
Increasing Popularity of Clean-Energy Vehicles
In FY2002, Toyota sold 15,575 clean-energy vehicles in Japan, which accounted for 0.9% of all Toyota vehicles sold.
The number of hybrid vehicles sold was 15,390 and accounts for approximately 99% of all clean-energy vehicles sold. Since the launch of the Prius overseas in FY2000, a cumulative total of more than 140,000 hybrid vehicles have been sold worldwide.
 
•Number of Toyota's Clean-Energy Vehicles Sold (in Japan)

Total number of units of the Prius exported in FY2002 reached 21,533 units
  •Clean-Energy Vehicle Series Sold in FY2002
 
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